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Posts Tagged ‘greenwood working’

The second weekend in May is the Annual Bodgers Ball when members of the Association of Polelathe Turners & Greenwood Workers gather somewhere in a field for the Annual General Meeting. When I turned up early on Thursday Morning the weather was non too auspicious. That’s an understatement – it was terrible. The clouds down on the ground, raining all day in galeforce winds. You couldn’t see one side of the field from the other, you know what I mean – typical British camping holiday weather! Great weather for a weekend event in a field in West Dorset.

Luckily for us as if by magic the weather cleared and the sun blazed down on the site revealing the West Dorset Countryside and the sea at Charmouth only a couple of miles away between the rolling hills.  Although you couldn’t drive onto the site on Friday morning by the afternoon it was drying rapidly enough for everyone to set up camp.

A fine array of shelters, lathes, greenwood working demonstrations and activities filled the site which for this year included the large beechwood just behind the main field.

The Ball is an opportunity to meet up with friends not seen since the previous season and to catch up on events – though it always seems to flash past and there is never enough time to meet, see and do all the things I planned. Sean Hellman gave a great worskhop on sharpening with stones. If you missed his workshop there is some great information on his blog – but make sure you’ve got some time to appreciate it, it’s a great source of valuable information – here a link to a stone article to get you started – Natural Stones on Seans Blog

It was good to meet up with Barnaby (aka Barn the Spoon) the maestro of itinerant spoon carving. Though for this ball Barn went upmarket with a friend, old series IIa Landrover Safari and awning to make the most of the blazing sunshine.

Hard work, great conversation late into the evening at the pub constructed on the site with local Lyme Regis ales (great beer) and Cider from Dai Saltmarsh at Five Penny Farm led inevitably to the morning after. You’ll have heard of the 4 Yorkshiremen sketch, but may not know it was actually 1 Yorkshireman and three from Shropshire. Here they are in action, Bob, Neil, Tony and Richard – casting aspersions on all and sundry around the fire on a sunny but chilly morning whilst awaiting the kettle to boil (again).

The pub for the event was an old stone shed at the edge of the field cleaned out and fitted with woodburner, bar and local beer. Did anyone take a photo of the Pub, particularly the pub sign as I managed not to?

Robin Tuppen from Royal Sussex Trugs joined us at the ball for the first time with his apprentice and it was great to see his work. I particularly liked the steamer based upon a solid iron monster of an old army stove and a wood and leather steam chamber.

It does take all sorts. We had polelathes, bungee lathes, treadle lathes and I don’t think this one actually has a name. No pole and it works on a flywheel system which provides plenty of inertia for turning bowls and plates. I know – lets just call it a lathe.  The tools are scraping with a burr rather than cutting like a knife – one of the tools is actually a file squared off at the end and then rotated as the burr wears to present a new surface. Very interesting approach and great to see so many ‘rules’ being broken at once!

Since we were in Beechwood the logs for the log-to-leg race were from local beech. For a few years now we’ve been spoilt with exceptionally straight and knot free Ash for the racing so I think it made a good contrast to be using the local Beech.

Not an easy task to split the wood into clefts as James discovered when the froe bounced off the end. Even the wedge didn’t want to go in – at that point we renamed the event the ‘Bouncing Beech Ball’.

In the half hour challenge greenwood workers make a product of their choice. Somehow, despite being busy all day Ben Orford got his lathe setup and made a great baby rattle for the challenge.

West Dorset is a long trek from Yorkshire and Richard Law didn’t bring his lathe – but that didn’t stop him from entering the half hour challenge with some hand tools. Good man! They look great, but what is it you are making Richard?

I didn’t get any photos of the log to leg races as I found myself competing in both events. At the last minute I failed to argue my way out of the team event and then had to do it all again for the individual race. The times were a lot slower with the Beechwood, but despite my shavehorse breaking in the individual event I still finished.

It seemed only minutes after the last race finished that I looked up and the field was empty again. The clouds were back and rain in the offing.  Was it all a dream? It almost seems like it. But it’s a dream I will remember for a long while, so thank you everyone who came trusting in the weather and particularly the organiser Dai Saltmarsh and the owners of the site who allowed us to use it, it was a pleasure to work with you. Great place, great people and an amazing event – it’s going to be a hard act to follow, but we always do. We don’t yet know  where we will be next year, but we’ll sort that out in the next few months so stay tuned if you fancy coming to the ball next year!

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After plenty of prevarication I got around to putting lids on the small birch pots I’d been commissioned to make. To my surprise I quite enjoyed making the pots and I can see that I might do some more soon but I’ve never put a lid on before. I spent plenty of time failing to make progress before plunging in and turning them the most obvious way just like the pots, but it went well thanks to plenty of good hints from very talented friends Richard Law (aka Flyingshavings) and Steve Tomlin.

I was quite concerned about getting a good fit with the rebate onto the rim of the pot but in the event a pair of calipers is all thats necessary and then a couple of trial fits – just don’t get carried away right at the end!

Then you’ll get a snug fit.

One down, one to go. It’s a fairly laborious task  and the price will be high because of that  so I don’t forsee going into mass production but I think a couple of these on my stand next year would be a good addition to my range with plenty of uses. These two pots are intended for a GO board set being made by Natalie and I was delighted to hear that the board itself is milled from local birch so she also asked me to make a set of turned feet for the board.

Knowing nothing about GO before I started could have been a problem, but the wonder of Google Image soon solved the problem and I turned the feet one after another on the same spindle to make it easier to match the profile and length.

As with the Pots the feet are my interpretation of what was needed rather than a copy of a commercial product as I am working with the raw material that is to hand in the woodland. So thanks for the challenge Natalie and for adding another use for Birch wood to my extensive list!

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Now it’s starting to get dark by about 4pm and earlier on dull days I need to use the few daylight hours outside. I don’t get out too early, besides it’s too cold in the shed for turning in the morning and before I know it the light is fading.  I am becoming accustomed to turning by lamplight, though it doesn’t make the shed seem any tidier unfortunately. Amazing how quickly the pile of partly finished and just started projects forms a chaotic pile of pile of debris. I’m told the word is amorphous!

I’ve been working on some small pots this week and after some thought (but not too much) decided to turn them like goblets, using fat blanks and hollowing from the ends. As it’s all end grain turning it’s a bit like hard work – and therefore not much to my liking. Really need to keep the tools sharp. At least it’s good practice for goblets.

These are turned using quite fresh Birch and I quite like the way that they have come out. They are supposed to have lids, but I’ve not really thought that through yet. Any suggestions?

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‘I wonder if you could repair my garden table?’  That’s how the conversation started, and I agreed to take a look at the table. As you can see, it’s seen better days. Under normal circumstances this table is barely firewood mainly compost.

Sometimes you get attached to a particular piece, a bit like a fire it helps to instill a sense of place. I guessed this table was like that so I agreed to build a new frame for the owner and see what if anything could be salvaged.

The first job was to make the posts and rungs, coppiced Sweet Chestnut in this case which stands a chance of lasting longer than the original hazel. Convenient size all round, 18 inch rungs, 14 inch posts, top rung (table top) at 12 inches and rung spacing of 3 inches and 6 inches between top and bottom rungs all around. Mortices cut with an augur bit and tenons turned on the polelathe (just in case I need to make another one).

New frame, original table top. Even managed to salvage a few of the original brass screws.

a coat of Linseed Oil (only the best local fresh pressed on the farm linseed oil!) and it’s a new bench. I have the feeling that this bench might become a bit like my favourite beetle (a large wooden mallet) which has only had 4 new heads and 3 new handles!

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The final show of the season for me is the Annual Cider Pressing weekend at the New Forest Cider Farm, Burley which is on this weekend. Link to more information is on the side bar of the site at the moment or visit the new forest cider blog.

 

If you are near to the New Forest it is worth a visit. A great little show with proceeds to charity and a last chance for nostrils full of fermenting cider apples, wood smoke, coke and steam. As I don’t need to make stock now I am planning to relax, enjoy the event and turn a few bowls I’ve been thinking about.

 

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The aim in running a ‘workshop’ course is to provide a day for ‘Improvers’, loosely described as those with some experience, who want to further their skills or perhaps are planning to make a lathe but haven’t quite got there yet.

The idea seemed to work well and we’ll be running the workshop again next year. Two of those on the course, Adrian and Jerry had already built their lathes and were keen to acquire additional skills.

For improving skills I had assumed, rightly as it turned out, that sharpening, quality of finish and the skew chisel would be key topics.  Making the free rings on a traditional baby rattle encapsulates most of these skills, especially when you use the skew chisel for the rings and after I had demonstrated the process I was pleased to see some being ‘rattled off’ if you will excuse the horrible pun!

I also set up two of my own lathes alongside the more traditional museum lathes to show the merits and abilities of the differing styles. My original lathe was based upon Mike Abbott’s polelathe2000 style, though made entirely from builders softwood sourced from a skip, and at a cost of around £5. Seven years later it’s still going strong as Adrian demonstrates.

Next to it is my current lathe, christened the ‘bolelathe’ as it’s designed to allow me to switch between spindle and bowl turning very easily. Reflecting my current access to work it’s sourced entirely from the firewood pile rather than the skip having a single oak bed and 4 birch legs. A big bonus is that it’s heavy enough and stable enough to hold my coffee mug and breakfast bowl at the same time!

I was not surprised that turning bowls generated so much interest and enthusiasm. I’ll be putting some more thought into a course, perhaps turning a simple small bowl, eggcup or goblet? Amazing how things change. This time last season I was still pretty cautious over teaching courses and I haven’t completely got over that yet.

I hope the participants were as pleased as I was with the their progress on the day, Jerry seemed to have a production line going by the end.

It’s not just about the training and the course, but also spending time with others who are at a similar level but perhaps have different skills and challenges. I’ve found the local groups run by the APT&GW (Association of Polelathe Turners and Greenwood workers) are a great way to top up these skills and keep on improving. Joining (it’s only £15 a year) will get you an invitation to join your local group, as well as the issues of the eponymous (I just wanted to write that word) Bodgers Gazette and of course the annual Bodgers Ball!

The next event at the Weald & Downland Museum is the Autumn Countryside show – October 8th and 9th – there should be plenty of polelathes on hand amongst other greenwood crafts and I’m hoping to see some of the participants of the recent courses there over the weekend.

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If you fancy a visit to the site of the medieval  North Park Iron Works near Fernhurst (that’s in West Sussex, close to Haslemere in case you are wondering) – it’s the annual open weekend on the 10th and 11th September. I will be there with my lathe and shavehorse as will friends making besom brooms, blacksmithing, smelting bronze (or is it copper), burning charcoal and there will be plenty of refreshments on hand. Not forgetting the highlight of the event the Sealed Knot civil war reenactors. More (and probably more accurate details) from the flyer below or the furnace website at http://www.fernhurstfurnace.co.uk/

Poster-2011 – pdf flyer for the event this weekend

Look forward to seeing you there!

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Last weekend I ran the last two polelathe courses for this season at the Weald & Downland museum. The forecast was not brilliant so we opted to go undercover in the brick drying shed just in case – though in the event the weather was not too bad. A bit of a challenge to work in the drying shed as it  was not built with polelathes in mind, but the timber framed surroundings matched the woodturning.

On Sunday we had a full complement of six, as we normally do, for the ‘introduction’ to polelathe turning’ and to my delight eveyone did very well producing at least one turned item. I could not have asked for a better group and the day went very quickly.

The course is a good introduction if you are thinking of building a lathe – I should know, that’s how I started out.  With two of my own lathes as well as the museum’s older style there was plenty to stimulate plans for lathe building.

Neil was booked onto the course by his wife after I met them and they saw the polelathe at the Swan Barn farm open day in Haslemere at the end of July. At the end of the day we thought it only right that she should suffer a little as well and try the lathe – though it doesn’t look to me that she suffered too much!

Just occasionally you get someone who has a flair for working with wood and that happened on this course. Sarah had been keen to try the polelathe for a while and finally managed to  get on a course.  As a working woodcarver she had no problem with the chisels. Clearly a perfectionist, the skew chisel did pose a challenge but once she relaxed into the rhythm  a rolling pin and a door wedge were rapidly made and then she started work on a chair!

Having run the last course for the year it felt a little like the end of term!  But planning is already underway for next year’s courses and some new lathes for the museum so we’ll be making the most of the winter.

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My visits to the bodgery last week were squeezed in between bookings for demonstrating and teaching polelathe turning at the Weald & Downland Open Air Museum (of which more later) but I am very grateful to Derrick for getting full steam up and pushing me to make the missing part, namely the comb,  for my comb-back windsor side chair.

The steam chambers are simple plastic drainpipes heavily lagged by old carpet and braced with battens. The steam source is a wallpaper stripper or kettle heating element in a plastic water reservoir.

Having steamed the beech comb for just over an hour we placed it in the jig and applied the pressure using a simple pipe bending vice.

Once bent the comb stays in the jig until it’s cooled right down.

Now I have the comb and the back sticks all I need is the time to finish the assembly!

My chair was only one of many on the production line during the week and I counted parts of at least a dozen chairs and stools in progress and perhaps equally enjoyable was the sheer diversity of style and design.

Derrick and Veronica are working with Este on her Elm seat base. My side chair is unconventional in that the comb and seat base are made from beech rather than elm. My choice, and entirely because I have access to beech that I planked up a couple of years ago from fallen trees on the commons. Elm rarely comes my way, let alone in chair seat diameters.

Derrick is something of an Big Elm connoisseur. For example the new workbench in the workshop is one huge slab of elm.

Somewhere in a store not far away there is a stash of monster Elm planks, but as this is valuable stuff I shan’t reveal it’s exact location nor it’s owner. At least not until I’ve had a chance to save up and raid my piggy bank!

Thanks to Derek, Veronica, Sue and all at the Stratfield Saye Bodgery for the help and encouragement!


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The last week of August is Full Steam ahead – literally – at the Bodgery. Where Derrick kindly allows a group of chair makers of varying talent and experience to invade his workshop.  This lovely set of spindles  is destined for a child sized chair – unfortunately not my work, but it does inspire me, and is one of the reasons I enjoy taking part in this week at the bodgery. Unfortunately demonstrating and courses on the weekend before and the coming bank holiday weekend have limited my ability to join in this year – and I’m keen not to make the same mistake next year!

Derrick has had something of a clear up and change around in the workshop and it enabled 9 of us to work on various parts of stools and chairs at the same time. As always the floor is liberally carpeted in shavings – we keep telling him that there is gold in them there shavings !

I’m making some sticks, spindles and the comb for the back of a Windsor chair.

For making the straight sticks a shaved blank is turned down using a rounding plane. Derricks Ashem crafts rounding planes were getting plenty of use making sticks for a range of chairs.

At this point Derrick and I noticed that our Ashem crafts planes are very different. It looks as if one is an earlier design – but which one?  I think it’s Derrick’s and he thinks it’s mine (on the left). A Quick google reveals that Derrick is right and mine appears to be an earlier design.  Does this make it a collectors piece? And why did the design change?

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